Engineering Software Steyr

Welcome to the world of ESS!

Painting the future of advanced technology

ESS develops in-house CFD solutions including all the solvers for solid and fluid simulations. All solvers can easily cooperate in one simulation and this aspect allows us to target even the most complex applications.

Our vision is to put ESS technology into every car on the road. We want to achieve this by democratizing simulation. Providing access to the enormous benefits not only to large companies, but to small and medium enterprises as well, is our goal.

Our mission

Reducing emissions and lowering environmental pollution is our mission. By optimizing vehicles and even the facilities where they are produced, we aim to have a large-scale impact on the world’s industries, not only in automotive paint shops, but in a large array of other industries.

Our headquarters are situated in Steyr, Austria, where over 40 people from nearly 20 different nations work tirelessly on the future of simulation. We also have subsidiaries in Poland and India.

  • https://www.essteyr.com/wp-content/uploads/2022/04/SurfaceFlowII.mp4
  • https://www.essteyr.com/wp-content/uploads/2022/04/SurfaceFlow.mp4

Our solutions

alsim Paint Shop is a CFD simulation toolbox created to cover the most important steps in the automotive paint shop.

alsim Data Cleaning Merge is an autonomous software that makes CAD or mesh ready for simulation.

Paintshop fieatures illustration

A new dimension of paint shop simulation

alsim Paint Shop is a CFD simulation toolbox created to cover the most important steps in the automotive paint shop. While the whole paint shop process is quite long, some stages like E-Coating and Baking/Curing, make up for a majority of costs and resources.

alsim Paint Shop is a CFD simulation toolbox created to cover the most important steps in the automotive paint shop. While the whole paint shop process is quite long, some stages like E-Coating and Baking/Curing, make up for a majority of costs and resources. alsim Paint Shop covers these stages and offers suggestions for improvement and optimization.

Applications of alsim Paint Shop

E-Coating

Dip Paint

Oven

Spray Wash

Spray Wax

Flood Wax

Sealing

Optimize your paint shop – at any step!

Tailored specifically for each paint shop application, the modules of alsim Paint Shop will help you overcome challenges in your automotive paint shop – at any point in the process!

Optimize already existing operating lines, enhance the design of newly planned lines or directly improve the design of your manufactured product.

alsim Paint Shop enables you to minimize the needed amout of costly prototypes. Flaws in the design can be found and analayzed early on, thus saving precious time and resources.

  • https://www.essteyr.com/wp-content/uploads/2022/04/SprayRinse.mp4
  • https://www.essteyr.com/wp-content/uploads/2022/04/SprayWax.mp4
  • https://www.essteyr.com/wp-content/uploads/2022/04/FloodWax.mp4

Next gen mesh preparation & data pre-processing

Manual pre-processing of 3D objects into suitable meshes is a lengthy and laborious process. With alsim Data Cleaning Merge, the user only has to import the 3D data and start the pre-processing. All with just a single click. You don’t have to worry about CAD formats either! We support all CAD formats to make your work effortless.

alsim Data Cleaning Merge is a powerful and user-friendly tool (in areas such as heavy machinery, automotive, process,etc.) to carry out various repairing and modification activities. Fast, simple and user-friendly.

Applications of alsim Data Cleaning

Merge

Merge different parts of the mesh to become one object

Remesh

 Create a more efficient and smoother mesh

Repair

Repair broken parts of your mesh to ensure a valid outcome

Reduce

Reduce your mesh to increase performance

Sheet to solid

Transform plane objects to solid ones

Solid to sheet

Transform solid objects to plane ones

De-feature

De-feature your mesh

Autonomous data preparation made easy

Before and after geometry repair

Manual pre-processing? A thing of the past!

While alsim Paint Shop offers extensive simulation capabilities which provide the user with crucial benefits, the data preparation and pre-processing step presents its very own challenge. Setting up the CAD data to be usable in simulations is enormously time-consuming. It requires experts and can take weeks and even months.

The alsim Platform offers a solution for this. alsim Data Cleaning Merge is an autonomous software that makes CAD or mesh ready for simulation. Complex 3D-data can be cleaned up and prepared with only a few clicks. A regular BIW can be merged and cleaned up in just about 6 hours!

A complete pre-processing toolbox – in one software

alsim Data Cleaning Merge is a toolbox with many functions that make working with complex geometries easy. Each tool can be used either independently or in connection with others. This ensures complex workflows that are executed fully autonomously.

Want to try alsim Data Cleaning yourself? The repair module is now free for 90 days after sign-up on alsimcloud.com

Before and after sheet repair

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